Active Design is a company based in Birmingham, UK, that is dedicated to 24 hour postural management. Working with their team of engineers we have worked on various projects ranging form design of new seating systems and parts to supporting them in clinical activities. Custom contoured seating is used to provide supportive seating for individuals with complex postural issues require custom made, intimately fitted seating systems. Active Design was looking to utilise their CNC router to offer such service to clients. The team collaborated with Active Design to develop methods of 3D scanning vacuum cast shapes of patients at an affordable cost of both the patient and the services buying the equipment.